MICRON MODEL
THE MICRON SPINDLE UNIT FAMILY represents the latest state-of-the-art technology for ultra-precise (0.002 mm positioning repeatability) metal cutting processes. In its construction, in addition to rigid hydrostatic bearings, it features secondary dual backlash-free carriage bearings, a subsequent quadruple cylindrical column vibration damping support, and unrivaled “Double Drive” servo motors with dual servo thrust, resulting in a superior design free from chatter. Thanks to these features, its main advantages include ultra-positioning accuracy, prevention of quill exit deflection, vibration damping, and extra rigidity under heavy cuts.
With through-tool coolant technology supported up to 80 bar, it delivers unmatched results in cutting processes involving sticky, high-ductility materials (such as stainless steel and aluminum, etc.). In addition, with its standard pull-stud feature, Micron units provide users with extra ease of use. In the production of parts within very tight tolerances, thanks to its unique technology not found in competitors, it constitutes an unrivaled solution.
Moreover, the Micron Series units, both with their architecture consisting of topclass “Precision Series” components and with the technical advantages provided by their construction, stand out as our PREMIUM spindle product, offering the longest service life in average economic terms (20–30 years
MICRON MODEL UNIT TYPES:
•Units operating on the Z axis, providing linear processes with dual servo motors on
a single axis.
•Units operating on the X and Z axes, straight or angled head, with 2-axis interpolation.
Units with boring heads capable of 2-axis interpolation turning on Z and U axes
•Units operating on X, Y, and Z axes with linear and interpolated movements as 3-axis
machining centers.
MICRON MODEL UNIT ADVANTAGES
•Long-lasting spindle design (20–30 years economic life).
•In addition to standard X, Y, Z axes, interpolation on 4 axes with the A axis
(angular movement
•Simultaneous 5-axis operation when the spindle is servo motor-driven.
•Options for spindle drive with AC motor or servo motor
Different options in ISO40 and ISO50 sizes depending on workpiece material and
amount of chip removal.
The main machining operations that can be done with a MICRON SERIES UNIT
- Milling
- Drilling
- Threading
- Recessing
- Boring
- Reaming
- Forming
- İnterpolation Machining
- Turning
- Grinding
- Deburring
- Sawing
- Grooving
- Centering
- Countersinking
- Counterboring
- Measurement
- 5 Axis 4 Axis and 3 Axis Machining
- Polygonal Machining, Multi-Machining (Multi-Drilling, Multi-Threading etc.),
- Angled Machining
- Peck Drilling
- Step Drilling
- Broaching
- Brushing
- Positioning
You can contact us directly for more information and receive a price quote by filling out the offer form below.
You can contact us directly for more information and receive a price quote by filling out the offer form below.
| MICRON MODEL ÜNİTE | MICRON-115 | MICRON-155 |
|---|---|---|
| Z-AXIS STROKE | 120 mm / Ops. 160 mm | 120 mm / Ops. 180 mm |
| X-AXIS STROKE | 50-80-100-150-200 mm | 50-80-100-150-200 mm |
| Y-AXIS STROKE | 50-80-100-150-200 mm | 50-80-100-150-200 mm |
| U-AXIS STROKE (Recessing Head Slider) | Ø125 / 13-22 mm | Ø160 / 18-30 mm |
| A-AXIS STROKE (ANGULAR HEAD) | 30° (±15°) | *25° / Ops *40° |
| Z-AXIS RAPID SPEED | 15 m/dak | 10 m/dak |
| X-Y-AXIS RAPID SPEED | 15 m/dak | 10 m/dak |
| Z-X-Y POSITION REPEATABILITY PRECISION | ±0,0075 mm / OPS ±0,005 | ±0,0075 mm / OPS ±0,005 |
| U POSITION REPEATABILITY PRECISION | ±0,01 mm / OPS ±0,005 | ±0,02 mm / OPS ±0,005 |
| X-Y AXIS MOVEMENT | 50×50 mm / 100×100 mm / 150×150 mm / 200×200 mm | 50×50 mm / 100×100 mm / 150×150 mm / 200×200 mm |
| U-AXIS SLIDE MOVEMENT | 13 mm / 22 mm | 18 mm / 30 mm |
| ANGULAR AXIS MOVEMENT | NOT AVAILABLE | *25° / Ops *40° |
| SHELL DIAMETER (Bedding Diameter) | Ø115 mm | Ø155 mm |
| TOOL HOLDER CONE | ISO 40 | ISO 40–50 |
| MILLING UNIT ROTATION | 4000 RPM (Ops. 6000 / 10000 RPM) | 3000 RPM |
| THREADING UNIT ROTATION | 1000 RPM (Ops. 2000 RPM) | 350 RPM |
| BEDDING UNIT ROTATİON | 3500 RPM (Ø125) / Ops. 4500 RPM | 2500 RPM (Ø160) / Ops. 3500 RPM |
| MAX. MILLING UNIT POWER | 3 kW / Ops. 7,5 kW | 7,5 kW / Ops. 11 kW |
| TSC (THROUGH SPINDLE COOLANT) AND NOZZLES | OPTION | OPTION |
| HANDWHEEL | AVAILABLE | AVAILABLE |
| PULL-STUD | AVAILABLE | AVAILABLE |
| HIGH PRESSURE TSC | AVAILABLE | AVAILABLE |
| BEARING HOUSING WITH AUTOMATIC LUBRICATION | AVAILABLE | AVAILABLE |
| HYDRO STATIC BEDDING | AVAILABLE | AVAILABLE |
| ADDITIONAL BEDDING WITH 4 LINEAR GUIDEWAYS | AVAILABLE | AVAILABLE |
| TORQUE CONTROL FUNCTION | AVAILABLE | AVAILABLE |