LEt's prove you don't need millions to build a Hıgh-Quality Transfer Machine line
SPECIAL
In addition to our core expertise in CNC Transfer Machine design, our company has successfully designed and manufactured over 500 custom-built machines, including multi-axis CNC milling systems, dual-head CNC lathes, precision vises, large-format chipless tube cutting machines, hydraulic cold forming presses, special hydraulic clamping units, and processing systems for panel radiators and towel warmers. Backed by more than 25 years of engineering and manufacturing experience, we are proud to offer our customers the most optimized solutions in custom machine production—tailored to meet the specific needs of each industry and application.
+90 262 654 06 54
You can contact us directly for more information and receive a price quote by filling out the offer form below.
+90 552 654 0 654
You can contact us directly for more information and receive a price quote by filling out the offer form below.
Machine Technical Specifications
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MAChine body
- Project-specific ST 52 steel construction featuring wide welding interfaces and rigid MIG welding, available in 70–80–90 mm configurations.
- Engineered with a reinforced, high-rigidity frame design to minimize vibration and ensure stable operation even under dynamic loads.
- Enhanced structural stability ensured via artificial aging and precision super-finishing treatments.
- Compact frame design enables effortless maintenance and tool changeover, minimizing downtime and improving serviceability.
- Additional unit installation and reconfiguration are possible.
- Aesthetic and Functional Outer Cladding
- Durable Coating with Epoxy-Acrylic Paint
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Turret
- 2–18 Station Vertical/Horizontal Turret
- 14–22 Ton Index Locking with a Safety Factor of 2.25
- One-Piece Shaft Assembly – Normalized and Weld-Free
- One-Touch CW/CCW Turret Rotation
- Easy Tool Change in Mid-Position
- Mitsubishi servo direct‑drive
- 1.5 s / 0.8 s Fast / Ultra-Fast Indexing
- Tedisa Fully Ground Gear with ±2″ Precision
- Dual-Bearing, Vibration-Damped Structure
- Secondary Bearing Support with Additional Tapered Roller Bearing
- Position Verification via Laser Sensor
- Atomized Air-Oil Positive Pressure Lubrication
- Smart-Seal Turret Sealing System
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Gripper
- Self-Centering Chuck with Parallel Jaws
- Atomized Air-Oil Pressure Lubrication System
- Adjustable Mechanical Chuck Stroke
- Hydraulically Actuated Clamping System
- Hardened Alloy Steel with Precision-Machined Surfaces
- Customizable Holder & Fixture Manufacturing
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Hydraulic Unit
- No. 46 Grade Continuously Filtered Oil
- Eaton Vickers or Equivalent Pump & Valve Systems
- 15–80 Bar Operating Pressure Range
- Easy-to-Clean, Long-Life Tank
- Precision Control via Pressure Regulating Valves
- System Monitoring via Integrated Pressure Gauge
- Emmegi-Type Cooled Oil Circulation System
- Chiller-Cooled System for Temperatures Above 45 °C
- PT100-Controlled Heating Below 10 °C
- Level Indicator with Warning System
- Euro-Standard Modular Equipment
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Liquid & Conveyor Systems
- Filtered auxiliary fluid tank
- Tank capacities ranging from 400 to 3000 liters
- Showa Denki Oil Mist remove
- Way oil separator
- 150 micron turret filter
- 15–40 bar auxiliary fluid pump
- Steel slat conveyor or hinged belt conveyor
- Overload protection function
- Chiller-controlled cooling
- PT100-Controlled Heating Below 10 °C
- Level Indicator with Warning System
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other features
- Fully automatic SKF (VOGEL) ball screw lubrication system
- SMC pnumatic filtering and conditioning
- Positive-pressure automatic lubrication for turret and chuck units
Reduced need for periodic maintenance - Hydrostatic bearing controlled via NG6 valve
Spindle oil film damping reduces vibration and wear, improving surface finish quality. - Integrated electric, hydraulic, pneumatic, fluid, and robotic feed system in a single housing
- Each unit equipped with manually controlled spray nozzles
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Controller Group
- Mitsubishi Motion CNC with auxiliary PLC
- Custom firmware (F/W)
- KesTECH Motion Plus Vr.3 programming
- Circular/linear interpolation
- Service and maintenance alerts
- Preloaded digital user manual
- 16 programming language
- 32-bit, 15″ color touchscreen panel with IP65 rating
- Audible and visual fault alerts
- Real-time I/O diagnostics
- Torque position and velocity monitoring
- Ready to robotic automation
- Sequential filling and discharge
- Machine preparation function
- Axis-specific offset setting
- Station bypass function
- Productivity and performance analytics
- Three-level user authorization
- Remote support via Ethernet connection
- High-capacity program storage
- Tool life management
- Position limiting
- Torque Limiting
- 240° rotatable control panel
- Precision axis adjustment via handwheel
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Servo & Sürücü Grubu
- Mitsubishi J4 servo motor & driver
- 22‑bit, 4 million pulse Multi‑Turn encoder
- “Machine Preparation” function after power outage
- 0.75–15 kW motor options
- Pulse reset and precision axis tracking
- 10–55 kW servo motor models with 23-bit encoder
- 100 Mb Ethernet-based automatic motor recognition
- Fiberoptic Communication
- Simple Motion Module
- Servo control remains active even if CNC fails
- Torque limiting and breakage detection system
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Spindle & İnverter Grubu
1) Mitsubishi SJ‑D Serisi Spindle Motorlar
- 3.7–11 kW, 10.000 rpm (optional 12.000 rpm)
- Enerji tasarruflu manyetik stator
- Yüksek hız rulmanı, düşük titreşim
1.2) SJ‑DG Serisi
- S3 rating, 5.5–15 kW, 10.000 rpm (opsiyonel 12.000 rpm)
- Karşı balans halkası
1.3) SJ‑DL Serisi
- 0.75–7.5 kW, düşük atalet, 10.000 rpm
- Delme/diş çekme optimizasyonlu
2) WAT Asenkron AC Motorlar
- 1–11 kW IE2‑IE3 verimlilik
3) AREL Built‑In & AC Spindle Motorlar
- 3–9 kW standard, 0.18–1 kW built‑in
- Standart 10.000 rpm, built‑in 24.000 rpm
4) Mitsubishi Vektörel İnvertör
- 60 sn %150, 0.5 sn %200 yük, 400 Hz
- Flying Start, STO Safety Stop (SIL‑2)
- Akım limitleme, otomatik motor tanıma
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Electrical Group
- Mitsubishi şalt ekipmanları (Finder vb.)
- PILLZ Grup 4 Safety PLC
- Pfannenberg pano kliması
- 24 V Balluff güç kaynağı
- Online UPS ile çift dönüşümlü koruma
- Mitsubishi IO kartları
- Kablo klemensli bağlantılar
- Kompakt elektrik panosu
- 380–400 V ana besleme
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